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Types of ductwork: which duct material fits your home?

Choose Sheet metal (galvanized steel) for homes in jurisdictions where it is required; Fiberglass duct board for plenums, trunks and junction boxes; Flexible duct (flex duct) for runs with several bends and turns, without the need for additional fittings or connections.

The right choice depends on local requirements, the part of the system the duct serves, and how many bends and turns the run needs.

How we know: By . · Sources read: 22 October 2026 · Updated 27 October 2026

DOE Building America guide (2011): one duct system may combine these materials, such as sheet metal trunks off the air handling unit and flex duct branches.
TypeBest forMain advantagesMain drawbacks
Sheet metal (galvanized steel)homes in jurisdictions where it is requiredDOE Building America guide (2011): a wide array of sheet metal fittings connect sections of duct (elbows, transitions, takeoffs, reducers)DOE Building America guide (2011): if seams, gaps and connections are not sealed before insulation, substantial leakage can result
Fiberglass duct boardplenums, trunks and junction boxesDOE Building America guide (2011): made with fiberglass insulation to provide some level of thermal resistance; DOE Building America guide (2011): the outside typically has a fiber-reinforced foil facing that acts as a vapor barrier; HUD Rehab Guide (1999): quieter than sheet metal ducts because it attenuates blower noise that can carry through the duct systemDOE Building America guide (2011): when duct board trunks are sealed with foil tapes during installation, these tapes do not necessarily maintain their integrity over time
Flexible duct (flex duct)runs with several bends and turns, without the need for additional fittings or connectionsDOE Building America guide (2011): insulated flex duct is made with fiberglass insulation to provide some level of thermal resistance; DOE Building America guide (2011): with fewer transitions and fittings, flex duct can be very air-tightDOE Building America guide (2011): less durable than other duct materials; it can be twisted, compressed or torn, resulting in leaks; DOE Building America guide (2011): resists air flow more, especially when the duct is not fully extended; ENERGY STAR lists tangled or kinked flexible ducts among the signs of poorly performing ducts

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If your priority is...
PriorityChoose
your jurisdiction requires galvanized steel duct (DOE Building America, 2011)Sheet metal (galvanized steel)
a plenum, trunk or junction box (DOE Building America, 2011)Fiberglass duct board
a run with several bends and turns and no extra fittings (DOE Building America, 2011)Flexible duct (flex duct)

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